Transmit Process Signals Wirelessly for Primary Flow Calculation and Auto Sampling

Wastewater Treament Plant Aerial View

In this application, a wastewater treatment facility needed to transmit process signals from the Secondary Inflow and Final Effluent to the base station at the Central Building where Primary Inflow is calculated and sent to an Auto-Sampler.

Digging trenches and running wires around the plant to get the 4-20 mA signals to where they needed them would have made this a bigger and more expensive project than they wanted, so they decided to use a wireless signal system which saved them a lot of time, man-power, and cost.

Below is a real life application showing how this wastewater facility used an economical and efficient point to multi-point wireless system to transmit the process signals.

Wastewater Treament Plant Aerial View

System Overview

Process signals from the Secondary Inflow 1 - Secondary Inflow and Final Effluent 2 - Open Channel Flow are sent to the base station at Location B - Central Building where Primary Inflow is calculated and sent to an Auto-Sampler.
PDW90-FN Connected to 4-20 mA Sensor Inside the Building
PDW90-FN Connected to 4-20 mA Sensor Inside the Building
PDA3900 Yagi Antenna Mounted
Outside the Building
PDA3900 Yagi Antenna Mounted Outside the Building

Location 1: Secondary Inflow

An existing 4-20 mA sensor from the Secondary Influent is wired to a PDW90-FN field unit inside the building. Coax cable is run through the wall to a Yagi antenna mounted outside. The signal path is 500' and goes through the trees.

PDW90-FN Connected to 4-20 mA Sensor Inside the Building
PDW90-FN Connected to 4-20 mA Sensor Inside the Building
PDA3900 Yagi Antenna Mounted
PDA3900 Yagi Antenna Mounted Outside the Building

Location 2: Final Effluent

The 4-20 mA sensor from the Final Effluent is connected to a PDW90-FN field unit inside the building.

Coax cable is run through the wall to the antenna mounted on the roof. The signal path is 150' and goes through another building.

Yagi Antenna connected to the PDW90 Base Station
Yagi Antenna connected to the PDW90 Base Station
PDW90 Base Station, ConsoliDator+ Controller, and Auto-Sampler
PDW90 Base Station, ConsoliDator+ Controller, and Auto-Sampler
PD9000 ConsoliDator+ Controller Display
PD9000 ConsoliDator+ Multivariable Controller Display

Location B: Primary Effluent

The base station antenna receives signals from locations 1 - Chemical Storage Tank & 2 - Open Channel Flow , then sends 4-20 mA signals to the PD9000 multivariable controller which subtracts the Secondary Inflow from the Primary Effluent to calculate the Primary Inflow occurring at this spot.

The Calculated Primary Inflow value is then sent to the auto-sampler.

All the process values are logged to the included USB drive on the ConsoliDator+ Controller.

Learn more about the PDW90 wireless products used in this wastewater application and more below:

PDW90 Field Unit Installation at Chemical Storage Building
PDW90 Field Unit Installation at Chemical Storage Building
PDW90 Field Unit Installation at Chemical Storage Building